4G64 Wideblock discussion
Moderators: DJpowerHaus, mattmartindrift
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DJpowerHaus
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If anybody has talked to me in the last few weeks you've heard of my next plan. 2.4L G64B wideblock. There are 6 and 7 bolt versions of this block as well. I'm really trying to find more about this motor and what is involved to make it good for some boosting and all that good stuff. It has the "wide" bellhousing so it should bolt to the Starion transmission making the motor really a bolt in affair... once its built. Anyways.. I'm looking for as much info as I can on how to really do this. It's on my summer to do list and will really the first time putting together a motor from the inside out.
Here is a list of differnt Mitsu motors, some specs and what they came in. I'm really wondering about timing belts and tensioners as most 2.4L stuff on DSM boards are 2G related and they have different belt configurations
<a href='http://www.frautoparts.com/FREngine/mitsubishi.htm' target='_blank'>http://www.frautoparts.com/FREngine/mitsubishi.htm</a>
Remember I'm not really a DSM guy... I just have one of the motors and never got into the inner workings and compatiblity between parts of it beyond what was needed to put it in the Starion.
So anyways... I know a few of you guys are doing this swap with the 2.4, so help me to understand. I really want to know what parts will be needed besides the 2.4L block and crank and to be used with a donor '90 (1G) 6 bolt bottom end and head.
Here is a list of differnt Mitsu motors, some specs and what they came in. I'm really wondering about timing belts and tensioners as most 2.4L stuff on DSM boards are 2G related and they have different belt configurations
<a href='http://www.frautoparts.com/FREngine/mitsubishi.htm' target='_blank'>http://www.frautoparts.com/FREngine/mitsubishi.htm</a>
Remember I'm not really a DSM guy... I just have one of the motors and never got into the inner workings and compatiblity between parts of it beyond what was needed to put it in the Starion.
So anyways... I know a few of you guys are doing this swap with the 2.4, so help me to understand. I really want to know what parts will be needed besides the 2.4L block and crank and to be used with a donor '90 (1G) 6 bolt bottom end and head.

Getting the engine bolted in is about 10% of the way there.
The next 80% can go quickly with help and skill.
That last 10% takes about as long as the 90% that came before it.
Lets see if I can't shed some light on the subject.
There's basically two 2.4 configurations available (both are narrow block configurations). One uses a mitsu 4G64 block and the other a hyundai G4CS block. The main differences in the two are the rod ratios. The G4CS has a higher ratio which equates to more rev range. Rumor has it that the 4G64 block has a significantly lower ratio, which I can believe since the block has to be machined to make clearance for the rotating assembly. The other immediate difference is the wrist pin sizes. The G4CS uses a 21mm pin and the 4G64 uses a 22mm pin.
I'm more familiar with the G4CS build so I'll expand on that. Basically you'll need the block, crank, and main caps. Everything else is transferable from a 4G63. Oh and u'll need these custom pistons:
Wiseco pistons
G4CS - K564M865 (std. bore) or K564M87 (.020)
4G64 - K54M865
Other than that swap the front case, water pump, 4G63 head, ect. and rock on. There is one more configuration but that involves stroking the 4G63 block and I think it ends up at 2.3L. Here's a site for referances on doing the 4G64 build.
<a href='http://www.carotica.com/4g64/' target='_blank'>http://www.carotica.com/4g64/</a>
There's basically two 2.4 configurations available (both are narrow block configurations). One uses a mitsu 4G64 block and the other a hyundai G4CS block. The main differences in the two are the rod ratios. The G4CS has a higher ratio which equates to more rev range. Rumor has it that the 4G64 block has a significantly lower ratio, which I can believe since the block has to be machined to make clearance for the rotating assembly. The other immediate difference is the wrist pin sizes. The G4CS uses a 21mm pin and the 4G64 uses a 22mm pin.
I'm more familiar with the G4CS build so I'll expand on that. Basically you'll need the block, crank, and main caps. Everything else is transferable from a 4G63. Oh and u'll need these custom pistons:
Wiseco pistons
G4CS - K564M865 (std. bore) or K564M87 (.020)
4G64 - K54M865
Other than that swap the front case, water pump, 4G63 head, ect. and rock on. There is one more configuration but that involves stroking the 4G63 block and I think it ends up at 2.3L. Here's a site for referances on doing the 4G64 build.
<a href='http://www.carotica.com/4g64/' target='_blank'>http://www.carotica.com/4g64/</a>
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DJpowerHaus
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I dunno about all that machining to make clearances for the rotating assembly.. I've only ever found that info in regards to the 2.0 with a 2.4 crank. More links would be very helpful.
What about castings? I mean I've heard of 1G and 2G style castings for the differnet 2.4L blocks as well as 6 bolt and 7 bolt blocks. I'm guessing this is for differences of the timing components. I can't find much on this stuff and most DSM boards I've posted on just let the post sink to the bottom unanswered.
Why do you need to change the pistons? What's the CR on an NA 2.4?
I'll shut my mouth now and read up on this FAQ: <a href='http://www.prostreetonline.com/pso/page ... ticleid=15' target='_blank'>http://www.prostreetonline.com/pso/page ... leid=15</a>
We'll see if it answers my questions.
What about castings? I mean I've heard of 1G and 2G style castings for the differnet 2.4L blocks as well as 6 bolt and 7 bolt blocks. I'm guessing this is for differences of the timing components. I can't find much on this stuff and most DSM boards I've posted on just let the post sink to the bottom unanswered.
Why do you need to change the pistons? What's the CR on an NA 2.4?
I'll shut my mouth now and read up on this FAQ: <a href='http://www.prostreetonline.com/pso/page ... ticleid=15' target='_blank'>http://www.prostreetonline.com/pso/page ... leid=15</a>
We'll see if it answers my questions.

Getting the engine bolted in is about 10% of the way there.
The next 80% can go quickly with help and skill.
That last 10% takes about as long as the 90% that came before it.
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DJpowerHaus
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Well what about the 2.4 that came in the Ram 50's and Mighty Max's? Is that idea just thrown out the window? I know it's a different head design than the Galant's 2.4 (I've worked on a bunch of them at the machine shop), but I've never been able to see the bottom end close up to see if it's the same as the 4g63...
Since some of those trucks were available with the 2.0, 2.4, and 2.6 it would make since if they all used the same bolt pattern...
Since some of those trucks were available with the 2.0, 2.4, and 2.6 it would make since if they all used the same bolt pattern...
Well, now I've got the truck, should I do the swap?
<br><a href='http://www.handcraftedracing.com' target='_blank'>http://www.handcraftedracing.com</a><br><a href='http://storm.prohosting.com/likness' target='_blank'>http://storm.prohosting.com/likness</a>
there’s a twin cam 2.4L VR4 engine??!?!? WTF is wrong with Australia.... all we have over here are 1600 pushrod carbie dato engines... to most ppl a VR4 is unheard of, and to me a 2.4L VR4 is unheard of. what other cool stuff did you get over there? over here we got all the optional blanking plates, making our cars soooo much better than yours.. for instance, where you have power windows and mirrors we got the 'optional blanking plate' where those switched where SUPOSED to go
well, thats my rant..................
well, thats my rant..................
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DJpowerHaus
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There isnt a turbo 2.4L in anything stock that I know of.. and all 2.4s but 1 year were SOHC...
but I did get to see a 3L Japanese Imported 2nd? Gen GVR4 the other day. It was legit too.. RHD, 4WD, 3000GT motor. Matt and I were like whoa. You DO get that one and we don't.. and you get all those cool V8s that are actually cool. People are loving the new GTO over here and you guys have had that for years.
Lets trade places.. i want to go to Australia.
but I did get to see a 3L Japanese Imported 2nd? Gen GVR4 the other day. It was legit too.. RHD, 4WD, 3000GT motor. Matt and I were like whoa. You DO get that one and we don't.. and you get all those cool V8s that are actually cool. People are loving the new GTO over here and you guys have had that for years.
Lets trade places.. i want to go to Australia.

Getting the engine bolted in is about 10% of the way there.
The next 80% can go quickly with help and skill.
That last 10% takes about as long as the 90% that came before it.
<!--QuoteBegin-Joel07+May 8 2004, 07:48 PM--></div><table border='0' align='center' width='95%' cellpadding='3' cellspacing='1'><tr><td>QUOTE (Joel07 @ May 8 2004, 07:48 PM)</td></tr><tr><td id='QUOTE'><!--QuoteEBegin--> Well what about the 2.4 that came in the Ram 50's and Mighty Max's? Is that idea just thrown out the window? I know it's a different head design than the Galant's 2.4 (I've worked on a bunch of them at the machine shop), but I've never been able to see the bottom end close up to see if it's the same as the 4g63...
Since some of those trucks were available with the 2.0, 2.4, and 2.6 it would make since if they all used the same bolt pattern... [/quote]
the head fits on fine. i have a 2.4 mightymax block in my garage with a 1g head sitting right on top. im pretty sure you just have to close up the same to holes you do on the other 2.4 blocks.
Since some of those trucks were available with the 2.0, 2.4, and 2.6 it would make since if they all used the same bolt pattern... [/quote]
the head fits on fine. i have a 2.4 mightymax block in my garage with a 1g head sitting right on top. im pretty sure you just have to close up the same to holes you do on the other 2.4 blocks.
<span style='font-family:Arial'><span style='color:red'><b>-Jay<br>-89 starion esir<br>-97 ranger xlt<br>-91 talon tsi </b></span></span>
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AbsurdParadox
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AbsurdParadox
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Hey, I checked out your link, DJpowerHaus, and noticed:
5/87-88 2350 cc 4G64 Galant, FWD, Without jet valve, SOHC 8-valve, 12 1/4 bellhousing
6/88-6/92 2350 cc 4G64 Pick-up, Wagon, van RWD,Without jet valve, SOHC 8-valve, F.I., 6bolt flywheel, 13 1/4'' bellhousing, CC.
Notice the bell housing measurements!
5/87-88 2350 cc 4G64 Galant, FWD, Without jet valve, SOHC 8-valve, 12 1/4 bellhousing
6/88-6/92 2350 cc 4G64 Pick-up, Wagon, van RWD,Without jet valve, SOHC 8-valve, F.I., 6bolt flywheel, 13 1/4'' bellhousing, CC.
Notice the bell housing measurements!
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DJpowerHaus
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Nice huh? I'm getting a spare shell, soon it should be time for a 2.4block and all that good stuff. Save me money! Somebody make all the mistakes so I dont have to this time.

Getting the engine bolted in is about 10% of the way there.
The next 80% can go quickly with help and skill.
That last 10% takes about as long as the 90% that came before it.
so am i right in saying no ones actauly done the wideblock yet? right now im stuck on what rods to use, any ideas? i probably shouldnt have picked sometihng like this my 1st engine build but whatever....lol
<span style='font-family:Arial'><span style='color:red'><b>-Jay<br>-89 starion esir<br>-97 ranger xlt<br>-91 talon tsi </b></span></span>
<!--QuoteBegin-WickedTSI+Jun 2 2004, 03:15 AM--></div><table border='0' align='center' width='95%' cellpadding='3' cellspacing='1'><tr><td>QUOTE (WickedTSI @ Jun 2 2004, 03:15 AM)</td></tr><tr><td id='QUOTE'><!--QuoteEBegin--> <!--QuoteBegin-Joel07+May 8 2004, 07:48 PM--></div><table border='0' align='center' width='95%' cellpadding='3' cellspacing='1'><tr><td>QUOTE (Joel07 @ May 8 2004, 07:48 PM)</td></tr><tr><td id='QUOTE'><!--QuoteEBegin--> Well what about the 2.4 that came in the Ram 50's and Mighty Max's? Is that idea just thrown out the window? I know it's a different head design than the Galant's 2.4 (I've worked on a bunch of them at the machine shop), but I've never been able to see the bottom end close up to see if it's the same as the 4g63...
Since some of those trucks were available with the 2.0, 2.4, and 2.6 it would make since if they all used the same bolt pattern... [/quote]
the head fits on fine. i have a 2.4 mightymax block in my garage with a 1g head sitting right on top. im pretty sure you just have to close up the same to holes you do on the other 2.4 blocks. [/quote]
Is it a wideblock? 6 bolt?
Since some of those trucks were available with the 2.0, 2.4, and 2.6 it would make since if they all used the same bolt pattern... [/quote]
the head fits on fine. i have a 2.4 mightymax block in my garage with a 1g head sitting right on top. im pretty sure you just have to close up the same to holes you do on the other 2.4 blocks. [/quote]
Is it a wideblock? 6 bolt?
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AbsurdParadox
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From the link DJ provided...
90-5/94 2972 cc 6G72 V6 Montero, D-50, Van. 2WD & 4WD, roller cam, RWD, 12 Valve, Raider, WP.
So... what exactly has that RWD tranny, and will it bolt up to a 3000GT's 6g72?! (Wonder if theres wide/narrow blocks for that thing too)
Just might have to scrap this 4g project,since I also have a 6g sitting arond.... (hehe okay, probably not).
90-5/94 2972 cc 6G72 V6 Montero, D-50, Van. 2WD & 4WD, roller cam, RWD, 12 Valve, Raider, WP.
So... what exactly has that RWD tranny, and will it bolt up to a 3000GT's 6g72?! (Wonder if theres wide/narrow blocks for that thing too)
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DJpowerHaus
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I've seen more fast 4Gs than 6Gs...
And where does this stand? I'm guessing blue1 has done this before. How about more info on the different rod ends? Are the widths arbitrary or are they based on differnet years or what?
And where does this stand? I'm guessing blue1 has done this before. How about more info on the different rod ends? Are the widths arbitrary or are they based on differnet years or what?

Getting the engine bolted in is about 10% of the way there.
The next 80% can go quickly with help and skill.
That last 10% takes about as long as the 90% that came before it.