Page 1 of 1

My W201 project

Posted: Sat Feb 18, 2012 10:21 am
by ganbaa
Hello every 1 i love tuned cars espacialy do it by self. As for i found good car W201. 1st bought 9 years ago and 3 years ago M102 engine down i want rebuild but in my country spare part almost not and insufficient and some 2nd hand parts not trusted then i want swap engine, result of long time searching found comport engine was 4G63 but also In mongolia cheap and good engine find very hard therefore i choosed G4CP.
My 1st target do economy and daily drive car shuch as i did. When i swap engine past 1 year i got idea my 2nd prjoect that must be also W201 and custom tuned sport car so bought 2nd W201 as for palning begin project this year.
plz C my daily drive G4CP swaped W201
Image
Image
Image
Image
Image
Image
Image
Image
Image
Image
Image
and now my project car body :lol: i hope will be perfect car as ny dream
:P
Image

Posted: Sat Feb 18, 2012 10:25 am
by ganbaa
Image
Image
Image
Image

Posted: Sat Feb 18, 2012 12:56 pm
by TronCarterIII
I dig it. You have a lot to do on the second car, it's in rough shape. Good luck!

Posted: Sat Feb 18, 2012 4:07 pm
by jeffball610
What kind of transmission is that? It looks really short. Some kind of 4 speed? Or is that an adaptor plate and you're running the stock Mercedes transmission?

Posted: Sat Feb 18, 2012 9:51 pm
by ganbaa
Yes there original Merc gear box short 1 is 4 speed (mounted in my daily drive) long 1 is 5 speed (will be put in my project car)
Image
Some information of about DOGLEG GETRAG 5 Speed EVO gearbox. This gear box is best gear box ever for W201 models and model code is 717.404 there is rate of Toyota R154 and Merc 717.404
Gear ratios R154--------------- Getrag dogleg

I: 3.250:1------------- I: 4.08;
II: 1.955:1------------- II: 2.52;
III: 1.310:1 ------------- III: 1.77;
IV: 1.00:1------------- IV: 1.26;
V: 0.753:1 ------------- V: 1.0;
R: ------------- R: 4.16
Therefore The 717.404 gearbox i hope can beat R154 especially for Drift
About my conversation of plate
Image
it is hand welding adaptor plate for specially Merc 717.*** series gear boxes
Image
Image
Image
without adaptor plate
Image
with installed adaptor plate
Image

Posted: Thu Mar 15, 2012 3:14 pm
by JDOliver
What kind of space on the passenger side of the engine do you have for a turbo? Got a picture of that? Good project, look forward to seeing more.

Posted: Mon Apr 02, 2012 1:08 am
by ganbaa
I'm changing my plan, 1st will be swap my daily drive G4CP SOHC to DOHC engine. Because it's get more experience and began past weekend.
Image
Image
Image
Image
Image
there difference fly wheels left to right 2.0 DOHC and 2.0 SOHC
Image
and here between engine and gearbox gap
Image
oil way i geuss this way goes to turbo
Image
and here my moded steering pump for W201. That was very easy swap because before modificated on SOHC
Image
Image

Posted: Mon Apr 02, 2012 1:22 am
by ganbaa
and here mounted engine in car also passenger side space between chassis and engine i guess there enough for turbo
Image
Image
Image
Image
Image
Image
Image
Image
Also this is my work shop and my some cars
Image
Image
Image
my wife's W168 A class
Image

Posted: Mon Apr 02, 2012 1:47 am
by ganbaa
Result of my plan daily drive become powerful and economical also comfortable. Main target is fuel consumption, only for daily drive why ? reason is my 1st SOHC SWAP fuel consumption got very high almost 20 L per 100 Km in city. (But for my future project W201 fuel consumption not important for the project IS Powerful Speedy also Good better tuned car) :lol: Therefore plz share your minds openly. I be happy to your consults. Tnx

Posted: Mon Apr 02, 2012 2:01 am
by ganbaa
I want cold air intake turn reverse, any 1 have idea?
Image
Image
Is this SOHC Cold air intake manifold but small as DOHC.
Image
Image

Posted: Sat Apr 14, 2012 10:49 pm
by JDOliver
Several have cut the intake flange off the normal side and welded it on the other. I had several so just cut one off an intake I wasn't using.

Image

Posted: Mon Apr 16, 2012 12:09 am
by ganbaa
Did some work past week turn intake and motor mount but stacking on manifold. Plz share any have idea for non turbo manifold.
Image
Image
Image
Image
Image

Posted: Fri Jun 22, 2012 10:43 am
by ganbaa
So gone long time without any post because rebuilding engine and waiting spares, complete kit was for G4CP about 250USD from Korea. Just finished few days ago. So some pic assembly for build
Image
Image
Image
Image
Image
Image
There's lost pictures about receiving complete kit and procedure building and hook up harness therefore direct how to running engine
Image