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by KHRacing
Wed Jan 30, 2013 11:46 pm
Forum: Project Cars
Topic: 1994 EVOLUTION II GSR, from Sweden
Replies: 95
Views: 63117

changed to oilcoolers first position again
But this time it sits vertical instead of horizontal as before:
http://forumbilder.se/thumbs/772201381441P5cc2.jpg

New AN8 oilcooler feederlines with heatshilded "material" covering them:
http://forumbilder.se/thumbs/982201381649P5f0f.jpg

Handbrake ...
by KHRacing
Wed Jan 30, 2013 11:45 pm
Forum: Project Cars
Topic: 1994 EVOLUTION II GSR, from Sweden
Replies: 95
Views: 63117

Waterpump-belt:
http://forumbilder.se/thumbs/1729201295743d271.jpg

fitting the new guages:
http://forumbilder.se/images/642920129583718b5.jpg

the lower waterpipe:
http://forumbilder.se/thumbs/882920121000330fae.jpg

fitted:
http://forumbilder.se/thumbs/e1292012100413b454.jpg

Intercooler ...
by KHRacing
Wed Jan 30, 2013 11:44 pm
Forum: Project Cars
Topic: 1994 EVOLUTION II GSR, from Sweden
Replies: 95
Views: 63117

New waterpump testfitted:
http://forumbilder.se/thumbs/31920121009229015.jpg

did not fit, the waterpipe would have gone straight through the
compressorhousing of the turbocharger:
http://forumbilder.se/thumbs/4f9201210153608b8.jpg

made a cut...:
http://forumbilder.se/thumbs/f892012101641deb6 ...
by KHRacing
Wed Jan 30, 2013 11:39 pm
Forum: Project Cars
Topic: 1994 EVOLUTION II GSR, from Sweden
Replies: 95
Views: 63117

sanded & painted the boot today,.Ethanol hade damaged the paint,
but now its fixed.
http://forumbilder.se/thumbs/b41320128240247a6.jpg

Wastegatebell attached next to the turbo:
http://forumbilder.se/thumbs/1513201283640e2c7.jpg

Does anyone think i had a "little" too small fuel-lines ?
Pehaps ...
by KHRacing
Wed Jan 30, 2013 11:37 pm
Forum: Project Cars
Topic: 1994 EVOLUTION II GSR, from Sweden
Replies: 95
Views: 63117

put togehter some AN8 hoses for the fuelsystem:
http://forumbilder.se/thumbs/d77201210208Ab861.jpg

done:
http://forumbilder.se/thumbs/817201210309Aadc8.jpg

An10 for the turbos oil-returnhose:
http://forumbilder.se/thumbs/a17201210404Afbfe.jpg

fitted the fuelpreassureregulator in the ...
by KHRacing
Wed Jan 30, 2013 11:36 pm
Forum: Project Cars
Topic: 1994 EVOLUTION II GSR, from Sweden
Replies: 95
Views: 63117

Turbo & downpipe fitted again for me to finnish the exhaust:
http://forumbilder.se/thumbs/84212012104434b775.jpg

propshaft fitted:
http://forumbilder.se/thumbs/58212012104627aba0.jpg

Nice to know i made some inspectionhatches , easy to reach the propshaft/gearlevel.
http://forumbilder.se ...
by KHRacing
Wed Jan 30, 2013 11:29 pm
Forum: Project Cars
Topic: 1994 EVOLUTION II GSR, from Sweden
Replies: 95
Views: 63117

underside of the intake...
http://forumbilder.se/thumbs/3a12201290439de7f.jpg

brought the car from my garage to a workshop
http://forumbilder.se/thumbs/92122012905537e38.jpg

http://forumbilder.se/thumbs/8812201290753654b.jpg

My friend Sebbe & myself has started to get the engine/gearbox ...
by KHRacing
Wed Jan 30, 2013 11:17 pm
Forum: Project Cars
Topic: RWD 1g GSX
Replies: 9
Views: 10437

No prpblemo, just check the steeringarms out of the rack for lenght :-)
by KHRacing
Fri Nov 09, 2012 7:21 pm
Forum: Project Cars
Topic: 1994 EVOLUTION II GSR, from Sweden
Replies: 95
Views: 63117

For the last week i have been working on Tommy´s race RX7 3rotor.
we had the final races this weekend & we had the engine out & beeing rebuilt because of serious vibrations, The result was 43grams off balance on the crank & 81grams off balance on just one of the three rotors. This is kind of ...
by KHRacing
Mon Sep 03, 2012 5:37 pm
Forum: Project Cars
Topic: 1994 EVOLUTION II GSR, from Sweden
Replies: 95
Views: 63117

These are the outer shell of the Volvo B230 engine´s thermostat housing,
I´ll be using these two fitted together as a thermostat attached to the short welded water outletpipe :
http://forumbilder.se/thumbs/9f2012113109P0b32.jpg

finally the intake manifold has been machined, took just 2,5hours ...
by KHRacing
Fri Aug 31, 2012 11:38 am
Forum: Project Cars
Topic: 1994 EVOLUTION II GSR, from Sweden
Replies: 95
Views: 63117

Johan @ Konstruktions-teknik AB gave me all the pneumatic couplings i need for the dupmvalves & the wastegate etc etc.
http://forumbilder.se/thumbs/4e1201252116P7ee4.jpg

Also found these add-ons on an Volvo S40 that looks like the stock EVO3 .
http://forumbilder.se/thumbs/021201252353P5fcb.jpg
by KHRacing
Tue Aug 28, 2012 5:22 pm
Forum: Project Cars
Topic: 1994 EVOLUTION II GSR, from Sweden
Replies: 95
Views: 63117

The last arch beeing fitted finally:
Image

cutting the stock fender:
Image
Done:
Image
Image
by KHRacing
Mon Aug 27, 2012 6:13 pm
Forum: Project Cars
Topic: 1994 EVOLUTION II GSR, from Sweden
Replies: 95
Views: 63117

photoshoot today !



Image

Image
by KHRacing
Sat Aug 25, 2012 2:36 pm
Forum: Project Cars
Topic: 1994 EVOLUTION II GSR, from Sweden
Replies: 95
Views: 63117

After Dp & manifold was done, it was time to wrap them up in exhaustwrap:
http://forumbilder.se/thumbs/8b5201275546P718b.jpg

Downpipe up first:
http://forumbilder.se/thumbs/3b5201275629P5a39.jpg

Done, a single package of 50mm wrap was just enough:
http://forumbilder.se/thumbs ...
by KHRacing
Fri Aug 24, 2012 6:58 pm
Forum: Project Cars
Topic: 1994 EVOLUTION II GSR, from Sweden
Replies: 95
Views: 63117

Time to build the downpipe:

A great big thanx to Jesper at http://www.flatoutperformance.se/shop/
who is helping me with a lot of parts, includning the exhaust & new guages.

Chose the easy way by using 3,5" exhaustpipes:

first part spotwelded to the outlet & the second part attached to it:
http ...
by KHRacing
Thu Aug 23, 2012 5:37 pm
Forum: Project Cars
Topic: 1994 EVOLUTION II GSR, from Sweden
Replies: 95
Views: 63117

Wastegate-bell beeing modifyed:
http://forumbilder.se/thumbs/b032012111902d35e.jpg

M10x1 tap:
http://forumbilder.se/thumbs/6e32012112153df50.jpg
http://forumbilder.se/thumbs/d832012112258148f.jpg

done:
http://forumbilder.se/thumbs/5f320121124268b8f.jpg

painted the door hinges:
http ...
by KHRacing
Thu Aug 23, 2012 6:56 am
Forum: Project Cars
Topic: 1994 EVOLUTION II GSR, from Sweden
Replies: 95
Views: 63117

headers all done:

Image
by KHRacing
Sun Aug 19, 2012 4:38 pm
Forum: Project Cars
Topic: 1994 EVOLUTION II GSR, from Sweden
Replies: 95
Views: 63117

My oldest 17"´s spraypainted...
The tires are crap...
http://forumbilder.se/thumbs/1292012102629fcb9.jpg

Another set of 17"´s:
http://forumbilder.se/thumbs/6d92012102708b588.jpg

Pretty good i think:
http://forumbilder.se/thumbs/a09201210281150d7.jpg

Great contrast:
http://forumbilder.se ...
by KHRacing
Sat Aug 18, 2012 11:57 am
Forum: Project Cars
Topic: 1994 EVOLUTION II GSR, from Sweden
Replies: 95
Views: 63117

Space between engine and radiator with coolingfan fitted:
http://forumbilder.se/thumbs/698201253808Pba0f.jpg

9mm from cambelt to new wateroutletpipe:
http://forumbilder.se/thumbs/438201254102Pb517.jpg
http://forumbilder.se/thumbs/e38201253953P835d.jpg

FIA-approved "seatbelt" fasteners:
http ...
by KHRacing
Sat Aug 18, 2012 11:54 am
Forum: Swap Mechanical
Topic: changing the cooling system to front exit
Replies: 94
Views: 112391

9mm från cambelt to the water-outlet pipe. placed an 8mm bolt so you can see the difference from before.

Image
Image
by KHRacing
Thu Aug 09, 2012 5:36 pm
Forum: Project Cars
Topic: 1994 EVOLUTION II GSR, from Sweden
Replies: 95
Views: 63117

I have no ide as to what these extended "rods" are called. but the move down the connectiongangle for the steeringrod.& help prevent bump-steer.

Image
Image
by KHRacing
Wed Aug 08, 2012 4:25 pm
Forum: Project Cars
Topic: 1994 EVOLUTION II GSR, from Sweden
Replies: 95
Views: 63117

Radiatorfun:

Fitted the Volvo 850 fan/shroud for the last time:
http://forumbilder.se/thumbs/b42012101726P9071.jpg

M5x120mm bolts hold the shroud to the radiator.
http://forumbilder.se/thumbs/ff2012101957Pbff5.jpg
http://forumbilder.se/thumbs/d42012102027P486d.jpg

And ofcourse the fan ...
by KHRacing
Sat Aug 04, 2012 6:49 pm
Forum: Project Cars
Topic: 1994 EVOLUTION II GSR, from Sweden
Replies: 95
Views: 63117

went back to the garage after a few hours.... the paint had almost dried..
So I fitted the arch & wheel to see how it looked with the Coilover in
maximum LOWERED position.

http://forumbilder.se/thumbs/82201295219PM7dfd.jpg
http://forumbilder.se/thumbs/9c201295253PM231a.jpg


The part of the ...
by KHRacing
Fri Aug 03, 2012 12:17 pm
Forum: Project Cars
Topic: 1994 EVOLUTION II GSR, from Sweden
Replies: 95
Views: 63117

Right front arch fitted:
http://forumbilder.se/thumbs/0b201255420PMa60b.jpg

Started on the left rear by measurning it in place:
http://forumbilder.se/thumbs/c2201255552PM9bba.jpg

Drilled the holes & attached the screws:
http://forumbilder.se/thumbs/a4201255924PMab61.jpg

Removed the arch to ...
by KHRacing
Thu Aug 02, 2012 5:45 pm
Forum: Project Cars
Topic: 1994 EVOLUTION II GSR, from Sweden
Replies: 95
Views: 63117

Arches beeing fitted:

Measure,measure and a bit more measuring: Then using any tejp to hold them in place: (my front fenders were already raised/cut 2cm some years back)
http://forumbilder.se/thumbs/902012110247P2482.jpg

drill 3mm holes, and use 4mm wodden screws to hold in place temporary ...
by KHRacing
Tue Jul 31, 2012 4:18 pm
Forum: Project Cars
Topic: 1994 EVOLUTION II GSR, from Sweden
Replies: 95
Views: 63117

Frontsplitter is done & tested.

Brakebooster fitted together with the pedal-set:
Image

Just enough/perfect groundclearance.......
Image
by KHRacing
Tue Jul 31, 2012 2:47 pm
Forum: Project Cars
Topic: 4G63 1973 Colt / Galant Wagon
Replies: 13
Views: 16269

very nice car/s.

thanxs for sharning your story with us.
by KHRacing
Tue Jul 31, 2012 6:06 am
Forum: Project Cars
Topic: 1994 EVOLUTION II GSR, from Sweden
Replies: 95
Views: 63117


Well a couple of things to think about here:
-when drifting you have a high load on the engine with oil being pushed in a different direction then normally during hard acceleration
-even evos can have issues with oil starvation on certain corners on the track
-what happens with that column of oil ...
by KHRacing
Mon Jul 30, 2012 6:10 pm
Forum: Project Cars
Topic: 1994 EVOLUTION II GSR, from Sweden
Replies: 95
Views: 63117

Built 2 "hangers" for the rear end of the frontsplitter to hang on to :-)

http://forumbilder.se/thumbs/4602012115610a31f.jpg

http://forumbilder.se/thumbs/5f02012115649c383.jpg

http://forumbilder.se/thumbs/5d12012120020fae7.jpg

Head hotwaterwashed (dont know the name of this dishwasher
look ...
by KHRacing
Sat Jul 28, 2012 7:56 pm
Forum: Project Cars
Topic: 1994 EVOLUTION II GSR, from Sweden
Replies: 95
Views: 63117

Got an sudden urge to change colour on all my wheels today :-)

Image
Image
by KHRacing
Fri Jul 27, 2012 12:15 pm
Forum: Project Cars
Topic: 1994 EVOLUTION II GSR, from Sweden
Replies: 95
Views: 63117

Personally i would not use any restrictions on the oil return from the turbo.

More pressure in the oil return = more risk of oil leaking past the turbo shaft seal.

You could just try to circulate oil that is already in the oil pan, but i don't think it's worth the trouble & just results in more ...
by KHRacing
Fri Jul 27, 2012 5:52 am
Forum: Project Cars
Topic: 1994 EVOLUTION II GSR, from Sweden
Replies: 95
Views: 63117

[quote="Richard"]Are you sure a radiator core will be able to handle oil pressure?

radiator normally only sees around 1 bar

oil cooler on the pressure side can see 8 bar[/quote
personally no, not sure, but my friend Jimmy is able to preassuretest teh radiator if we want to.

But i was also ...
by KHRacing
Thu Jul 26, 2012 4:28 pm
Forum: Project Cars
Topic: 1994 EVOLUTION II GSR, from Sweden
Replies: 95
Views: 63117

Stock wateroutlet has been welded shut!
http://forumbilder.se/thumbs/1f62012101456d371.jpg

2.nd version of the new wateroutlet done: the pipe was straight
out before, not its 45degree sideways & tilted a little down.
http://forumbilder.se/thumbs/be62012101609f585.jpg

Also decided to use the ...
by KHRacing
Thu Jul 26, 2012 4:27 pm
Forum: Swap Mechanical
Topic: changing the cooling system to front exit
Replies: 94
Views: 112391

Stock wateroutlet has been welded shut!
Image

2.nd version of the new wateroutlet done: the pipe was straight
out before, not its 45degree sideways & tilted a little down.
Image
by KHRacing
Thu Jul 26, 2012 2:49 pm
Forum: Project Cars
Topic: 1994 EVOLUTION II GSR, from Sweden
Replies: 95
Views: 63117

A total of 24 17" tires.. all with atleast 5mm on them.
http://forumbilder.se/thumbs/6a6201284330P7325.jpg

small hole for the steeringracks lowest point, big hole for oilsump:
http://forumbilder.se/thumbs/b26201284430P5264.jpg

In its place !
http://forumbilder.se/thumbs/936201284539P3804.jpg ...
by KHRacing
Tue Jul 24, 2012 12:03 pm
Forum: Project Cars
Topic: 1994 EVOLUTION II GSR, from Sweden
Replies: 95
Views: 63117

reinforced the fittings a bit more, now 9 layers of fibreglas:
http://forumbilder.se/thumbs/5c4201255031P25d8.jpg

tested to se where i might need to cut a bit more on the splitter.
http://forumbilder.se/thumbs/824201255356Pda0a.jpg

need to make a hole for the oilpan/oilplug, oilpan is 12cm ...
by KHRacing
Sun Jul 22, 2012 2:15 pm
Forum: Project Cars
Topic: 1994 EVOLUTION II GSR, from Sweden
Replies: 95
Views: 63117

Time to work with fibreglas which i hate since i´m allergic to it:

The front splitter needed some serious fittings to be able to hold it in place & it will only hang onto the frontspoiler.


Epoxy + hardener + fibreglas:
http://forumbilder.se/thumbs/6f2201275735P0ff2.jpg

poured the epoxy in two ...
by KHRacing
Sat Jul 21, 2012 12:29 pm
Forum: Project Cars
Topic: 1994 EVOLUTION II GSR, from Sweden
Replies: 95
Views: 63117

fitted the front diffusor today while waiting for my welderfriend Pelle :)

frontspoiler laid on top of the diffusor, which is an 12mm thick
water resistant plywood plate.
http://forumbilder.se/thumbs/8a1201261836P4aae.jpg

measuring since this plate was cut to fit an Mazda RX7, it will have an ...
by KHRacing
Fri Jul 20, 2012 4:23 pm
Forum: Project Cars
Topic: 1994 EVOLUTION II GSR, from Sweden
Replies: 95
Views: 63117

Today the radiator has gotten its electric fan, off an VOLVO 850.
http://forumbilder.se/thumbs/1002012100921b13f.jpg
http://forumbilder.se/thumbs/18020121010099a4b.jpg

The radiator was just too high so i ecided to cut 5 cells of the bottom.
http://forumbilder.se/thumbs/5f020121010515b6d.jpg ...
by KHRacing
Thu Jul 19, 2012 4:30 pm
Forum: Project Cars
Topic: 1994 EVOLUTION II GSR, from Sweden
Replies: 95
Views: 63117

Update:

Radiatorfitting !

4st rubbermounts with M6/m8 endings

Measured where i wanted the radiator placed.
http://forumbilder.se/thumbs/bd920121017215fa9.jpg
http://forumbilder.se/thumbs/4392012102012cc9c.jpg

The fasteners: 45 degree for the lower ones
http://forumbilder.se/thumbs ...
by KHRacing
Sun Jul 15, 2012 4:54 pm
Forum: Project Cars
Topic: 1994 EVOLUTION II GSR, from Sweden
Replies: 95
Views: 63117

a lot of boost will sometimes blow gaskets, so i had my friend Jimmie macjine an O-ring track into the throttlebody instead,

Image
Image
by KHRacing
Thu Jul 12, 2012 7:11 pm
Forum: Project Cars
Topic: 1994 EVOLUTION II GSR, from Sweden
Replies: 95
Views: 63117

Made myself an adaptorplate for the stock EVO tps, onto the new 90mm throttlebody
Image

fitting for the throttlecable
Image

fun pix
Image
by KHRacing
Wed Jul 11, 2012 6:34 pm
Forum: Project Cars
Topic: 1994 EVOLUTION II GSR, from Sweden
Replies: 95
Views: 63117

So i went over to a friends workplace, where he was tonight fixing his car (Audi A4 1,8 T Estate)

I borrowed his welder & welded the 4" pipe to the intake, with the throttlebodyflange.

I´m actually quite proud of myself with this welding :-)
(the small strain of brown/black in the weld is just ...
by KHRacing
Tue Jul 10, 2012 5:43 pm
Forum: Swap Mechanical
Topic: changing the cooling system to front exit
Replies: 94
Views: 112391

frontview of engine, here you can se the new wateroutlet in the head just
below/between the camgears, as you can see the cambelt is not perfectly
straightened here, but when straightened the belt will reside just 4mm
from the outletpipe
http://forumbilder.se/thumbs/5702012111657833b.jpg

This ...
by KHRacing
Tue Jul 10, 2012 5:42 pm
Forum: Project Cars
Topic: 1994 EVOLUTION II GSR, from Sweden
Replies: 95
Views: 63117

frontview of engine, here you can se the new wateroutlet in the head just
below/between the camgears, as you can see the cambelt is not perfectly
straightened here, but when straightened the belt will reside just 4mm
from the outletpipe
http://forumbilder.se/thumbs/5702012111657833b.jpg

This ...
by KHRacing
Mon Jul 09, 2012 4:59 am
Forum: Swap Mechanical
Topic: changing the cooling system to front exit
Replies: 94
Views: 112391

JDOliver wrote:"Electric water pump." Could you send me or post up the info here please. I really could use that. Thanks.
Davies Craigs EWP supposedly a lot of people use. you´ll find some
on ebay !
by KHRacing
Sun Jul 08, 2012 5:36 pm
Forum: Project Cars
Topic: 1994 EVOLUTION II GSR, from Sweden
Replies: 95
Views: 63117

This high the turbocharger sits in the enginebay, i will lower it by 4cm
in order to try and make it clear the stock hood (i dont want to modify it)
http://forumbilder.se/thumbs/fc2012112524P1f64.jpg

3" pipe from I/C to the 90mm throttlebody, 15cm before the throttlebody, the pipe will be 4 ...
by KHRacing
Sun Jul 01, 2012 4:33 pm
Forum: Project Cars
Topic: 1994 EVOLUTION II GSR, from Sweden
Replies: 95
Views: 63117

attaching "some" parts today...

water radiator:
aircooled intercooler
oil radiator
chargecooler
small watercooler from an motorcycle for the chargecooler

A lot of hoses, intercoolerpipes & fittings...

http://forumbilder.se/thumbs/132012100413P547e.jpg

http://forumbilder.se/thumbs ...
by KHRacing
Fri Jun 29, 2012 6:16 pm
Forum: Project Cars
Topic: 1994 EVOLUTION II GSR, from Sweden
Replies: 95
Views: 63117

My newest aby; 1200gs trailer. :-)
http://forumbilder.se/thumbs/b89201211575552b0.jpg

todays tip: newer cut stainles steel without armprotection....
http://forumbilder.se/thumbs/d2920121159313250.jpg

3" -> 4" siliconeaapter
http://forumbilder.se/thumbs/4f0201212020224f9.jpg

Old vs ...
by KHRacing
Thu Jun 28, 2012 5:58 pm
Forum: Project Cars
Topic: 1994 EVOLUTION II GSR, from Sweden
Replies: 95
Views: 63117

windscreenframe painted to resemble a real glas windscreeen

Image

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